Pilot Crushtec has strengthened its long term partnership with UK-based contractor Ovenden Earthmoving Co Ltd through the successful delivery of the advanced TwisterTrac VS350E VSI crusher.
The latest generation TwisterTrac VS350E, from Pilot Crushtec, offers major productivity gains and environmental benefits, with up to 50% higher production rate. Supplied by Pilot Crushtec
Ovenden Earthmoving, based in Canterbury, Kent, has built a reputation since 1985 as a trusted partner in earthmoving, crushing, recycling and sea defence projects. The company’s longstanding trust in Pilot Crushtec’s VSI technology goes back more than a decade, with a 2008 TwisterTrac AC210 model still in operation.
Limestone pebbles prior to crushing for aggregate products. Supplied by Pilot Crushtec
As Ovenden Earthmoving looked to boost productivity and enhance environmental performance, the decision to invest in the Tw
isterTrac VS350E was a natural evolution. The new machine brings significant advantages including a Stage 5 Volvo engine that reduces emissions and cuts fuel consumption by up to 40%, while increasing production rates by as much as 50% compared to the older AC210.
Shane Dolman, operations manager at Ovenden Earthmoving, says the machine has already demonstrated its value. “We recently put the machine through its paces processing limestone pebble in wet conditions with moisture content exceeding 6%. The results were exceptional with the machine converting what was previously unsellable material into high-demand sand,” he explains. “From 6mm feed, we achieved 60% under 2mm product. Even with 10mm feed, nearly half the output was under 2mm. This has opened new commercial opportunities for us.”
Ease of use was another critical factor. Operators quickly adapted to the TwisterTrac VS350E thanks to its intuitive start-up panel and lack of complex PLC systems. The machine’s onboard annunciator display keeps operators informed with clear LED indicators for any faults, while its automatic lubrication system simplifies daily pre-start routines.
Limestone pebbles crushed down for manufactured sand products. Supplied by Pilot Crushtec
“Maintenance and inspection have also been transformed,” says Dolman. “The ability to open the crusher housing in under five minutes for rotor inspection without running the diesel engine is a gamechanger. It is safer, faster and more efficient.”
Pilot Crushtec’s director sales and marketing, Francois Marais, highlights that the success of the machine at Ovenden Earthmoving is exactly what the machine was designed for. “We wanted to deliver not just more power and higher production but smarter more sustainable crushing solutions. The load sensing system dynamically adjusts feeder speed to maintain optimal engine load, reducing fuel spikes and improving overall efficiency. And the ability to connect to grid power makes the VS350E even more cost effective and environmentally responsible,” he says.
The TwisterTrac VS350E is equipped with advanced rotor balancing for improved stability and longevity and the machine features variable speed control to finetune output sizes and shapes according to the customer’s specifications.
The positive pressure system prevents dust ingress into electrical panels, adding further reliability and reducing long term maintenance. Additionally, the machine’s hydraulic lift and rotate system for rotor and table access streamlines serviceability.
Marais also points to the versatility of the TwisterTrac VS350E. “This machine is designed for multiple applications from sand manufacturing and shaping of aggregate to recycling and industrial minerals crushing. In addition, the modular design allows customers to adapt easily to different requirements without needing multiple machines,” he says.
Source: supplied by Pilot Crushtec